Formatting Multi-Pass Tools
Some users need to perform certain machine operations in multiple steps. Microvellum supports this need through the use of Multi-Pass Tools.
Using Multi-Pass Tools, you configure specific routing operations to be cut in more than one pass. You do this by assigning a special tool to that routing operation.
- With Toolbox open, navigate to Toolbox Setup > Options > Tool Files and open the toolfile you wish to edit.
- Under the "Tools" tab, select the option for the type of tool you are adding - in this case, "Routers."
- Click the button "Add New Multi-Pass Tool."
Fig. 01 - Add New Multi-Pass Tool
- When you click the button "Add New Multi-Pass Tool," the options appear in the area underneath the button.
Select the type of tool (Multiple Tools, Step, or Incremental Step) using the option buttons.
Fig. 02 - Type of Tool (Multiple Tools, Step, or Incremental Step)
- Multiple Tools: Specify a different tool for each pass of the multi-pass operation.
Fig. 03 - Multiple Tools
- The "Tool Name or Profile Drawing Name" may be whatever you wish.
- The Common Tool Number should already be populated by the program as 900 or greater. Leave this setting as is.
- Actual tool number can be left blank because the program will get this information elsewhere.
- Diameter, Feed, Entry, and Rotation speed should be copied from the tool that will perform the operations.
- Add at least one Default Depth. This is necessary for the tool to show up in the Single Parts Editor.
- The Face option should remain as the "Top Face."
- If your interface shows "Height Offset" or "Diameter Offset," it is not necessary to populate these fields.
- Select the Tool Default options if they apply.
- "Multi-Pass Tool Info" area:
- In the "Tool List," click on "Tool Number 0."
- In the "Tool Number" box, add the Common Tool Name of the tool you would like to perform the first pass.
- In the "Depth" box, specify the depth you would like this tool to cut to on the first pass.
- In the "Rough Cut Offset" box, you may specify a distance that this tool will space itself from the true border of the part on the first pass.
- "Reverse Offset" is used in conjunction with pocket operations using a Rough Cut Offset.
- Click the "Apply" button that is inside of the "Multi-Pass Tool Info" area.
- Click the "Add Tool" Button.
- Repeat steps 1-6 for the "Multi-Pass Tool Info" area to add a tool for the second, third, or fourth passes.
The "Rough Cut Offset" will only be in effect for the first tool/pass.
- Click "Apply" at the lower right corner of your current view.
- Step: Specify the number of passes with a single tool.
Fig. 04 - Step
- The "Tool Name or Profile Drawing Name" may be whatever you wish.
- The Common Tool Number should already be populated by the program as 900 or greater. Leave this setting as is.
- Actual tool number can be left blank because the program will get this information elsewhere.
- Diameter, Feed, Entry, and Rotation speed should be copied from the tool that will actually perform the operations.
- Add at least one Default Depth. This is necessary for the tool to show up in the Single Parts Editor.
- The Face option should remain as the "Top Face."
- If your interface shows "Height Offset" or "Diameter Offset," it is not necessary to populate these fields.
- Select the Tool Default options if they apply.
- "Multi-Pass Tool Info" area:
- In the "Tool List," click on "Tool Number 0."
- In the "Tool Number" box, add the Common Tool Name of the tool you would like to perform operations.
- In the "Number of Passes" box, specify the number of passes you would like this tool to make before it cuts to the desired depth.
- In the "Rough Cut Offset" box, specify the distance that this tool will space itself from the true border of the part on the first pass.
- Click the "Apply" button that is inside of the "Multi-Pass Tool Info" area.
- Click "Apply" at the lower right corner of your current view.
- Incremental Step: Specify the number of passes with a single tool and the depth of each pass.
Fig. 05 - Incremental Step
- The "Tool Name or Profile Drawing Name" may be whatever you wish.
- The Common Tool Number should already be populated by the program as 900 or greater. Leave this setting as is.
- Actual tool number can be left blank because the program will get this information elsewhere.
- Diameter, Feed, Entry, and Rotation speed should be copied from the tool that will actually perform the operations.
- Add at least one Default Depth. This is necessary for the tool to show up in the Single Parts Editor.
- The Face option should remain as the "Top Face."
- If your interface shows "Height Offset" or "Diameter Offset," it is not necessary to populate these fields.
- Select the Tool Default options if they apply.
- "Multi-Pass Tool Info" area:
- In the "Tool List," click on "Tool Number 0."
- In the "Tool Number" box, add the Common Tool Name of the tool you would like to perform operations.
- In the "Max Depth Per Pass" box, specify the depth you would like the tool to route per pass before it cuts to the desired depth.
- In the "Rough Cut Offset" box, specify the distance that this tool will space itself from the true border of the part on the first pass.
- Click the "Apply" button that is inside of the "Multi-Pass Tool Info" area.
- Click "Apply" at the lower right corner of your current view.
- Prioritization:
Fig. 06 - Prioritization
- Reduce Tool Changes: Prioritizes all tooling operations by Actual Tool Number. Allows tools within a Multi-Pass Tool to be prioritized with other routing operations.
- Group Tool Operations: Groups Multi-Pass Tool operations by Common Tool Number. Will NOT allow tools within a Multi-Pass Tool to be prioritized with other routing operations.
- Segregate Tool Operations: Segregates each Multi-Pass Tool grouping. Tools will be forced to complete a single routing operation, including all necessary tool changes within it before continuing to the next operation.
- Click "Apply" at the lower right corner of your current view.
- Click "Apply" and "OK" to exit the interface.
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